Single head dual platform screw machine
(1) Equipment installation
1. Place the fully automatic screw locking machine on a stable, dry, and well ventilated workbench to ensure that the installation position of the equipment is firm and will not affect the locking accuracy due to vibration.
2. Connect the device power supply, select a suitable power socket according to the rated voltage and power requirements of the device, and ensure good grounding to prevent electric shock accidents.
3. Install the screw feeding system, select the corresponding vibration disc, feeding track and other accessories according to the specifications and types of screws, and install and debug them correctly to ensure that the screws can be smoothly transported to the locking mechanism.
(2) Parameter settings
After starting the device, enter the operation interface and set the parameters such as screw specifications, locking torque requirements, and locking position according to the product. For example, setting size parameters such as screw length, diameter, pitch, as well as the magnitude and rotation direction of locking torque.
2. According to actual production needs, parameters such as equipment operating speed, working mode (such as single locking, continuous locking, etc.), screw feeding quantity, etc. can be set and saved.
(3) Product positioning
1. Place the product that requires screw locking on the workbench of the equipment, and accurately position the product using fixtures or positioning molds to ensure that the product will not shift or shake during the locking process. For example, for small electronic products, customized fixtures can be used to fix the motherboard on the workbench, ensuring the alignment accuracy between the screw holes and the locking mechanism.
2. Adjust the position and clamping force of fixtures or positioning molds according to the shape and size of the product to meet the positioning requirements of different products.
(4) Start running
After completing the device installation, parameter settings, and product positioning, click the "Start" button on the operation interface to start the device running automatically. At this point, the screw feeding system sequentially delivers the screws to the locking mechanism, which precisely locks the screws onto the product according to the preset program and parameters.
During the operation of the equipment, the operator should closely monitor the operating status of the equipment and observe whether any abnormal situations occur, such as screw jamming, excessive equipment vibration, abnormal locking quality, etc. If any abnormalities are found, the "emergency stop" button should be immediately clicked to stop the operation of the equipment and take corresponding measures.
(5) Maintenance and upkeep
1. Regularly clean the surface and interior of the equipment to remove dust and debris, maintain cleanliness and hygiene, and prevent dust from entering the interior of the equipment and affecting its performance. For example, use a clean cloth to wipe the equipment casing and workbench every week, and use compressed air to blow the interior of the equipment every month.
2. Regularly inspect the screw feeding system's feeding track, suction nozzle, and other components for wear, deformation, or blockage. If there are any problems, they should be replaced or cleaned in a timely manner. For example, after producing 10000 products, check whether the vacuum generator has dust, whether the suction nozzle is deformed, and whether there is screw accumulation on the feeder track.
3. Regularly inspect the wear of the batch head, electric batch, torque sensor and other components of the locking mechanism, and replace severely worn components in a timely manner to ensure locking accuracy and quality. For example, after every 500 hours of work, check the wear level of the batch head. If the wear exceeds a certain limit, it should be replaced in a timely manner.
4. Regularly lubricate and maintain the transmission components of the equipment, such as belts, chains, gears, etc., adding an appropriate amount of lubricating oil or grease to ensure smooth operation of the equipment. For example, lubricate belts and chains every three months, and lubricate gears every six months.
5. Regularly check the electrical system of the equipment, including power cords, plugs, controllers, sensors, and other components for looseness, damage, or short circuits. If there are any problems, they should be repaired or replaced in a timely manner. For example, check the connection status of the electrical system once a month and conduct a functional test on the controller every six months.